SH-ACL 上海埃锡尔数控机床有限公司

折弯机系列

W67K-SM系列重型双伺服泵控同步数控折弯机

W67K-SM系列重型双伺服泵控同步数控折弯机

 

1. 拼装式床身设计,整机采用大型数控机床加工,加工精度高,且便于安装运输;
2. 采用双导向结构,机床运行更稳定;
3. 标配安全爬梯和安全护栏,检修更方便安全;
4. 模具连接固定采用压刀板形式,连接稳固可靠;
5. 模具设计可采用模头模柄形式,最大程度方便换模工作以及节省模具成本;
6. 标配重型落地式后挡料机构,保证大型工件的挡料定位精度;
7. 选配多轴数控前后推料装置实现自动化折弯,降低工人劳动强度,提高工作效率;
8. 标配CNC数控机械挠度补偿装置,折弯精度高;
9. 标准配SHACL AE1000P折弯机专用数控系统,标配3+1轴,可扩展至8+1轴;
10. 标配18.5寸多点电容触摸工业电脑,内置说明书、示教及自诊断方法视频;
11. 数控系统标配网络接口,可以扩展连接MES系统;
12. 标配远程诊断功能,方便协助用户快速处理问题;
13. 标配SH-ACL高性能双伺服泵控系统,按需供油方式,无节流、溢流,节能60%以上,用油
量减少60%;
14. 可以选择高速型液压系统,工作效率提高1.5倍以上;
15. 系统温升非常低,延长液压器件使用寿命,故障率低。 

 

W67K-SM III重型双伺服泵控同步数控折弯机产品主要特点

1. 标准配SHACL AE1000T⼤型数控折弯机专⽤数控系统;
2. 双伺服泵控系统按需供油⽅式,减少溢流,节能约60%;
3. 热平衡温度低,降低油箱容量,延长液压系统以及部件使⽤寿命;
4. 换油间隔时间延长,减少能源浪费,降低⽤户使⽤成本;
5. 实现⾼精度、节能、环保⾼效;
6. SH-ACL⾼性能双伺服泵控系统;
7. 主电机采⽤意⼤利菲仕⾼性能伺服电机
8. 两侧配光学尺检测同步位置反馈
9. 采⽤CNC系统控制的机械师波浪条挠度补偿
10. 配置安全爬梯和安全护栏,检修更⽅便安全
11. 采⽤双导向结构,机床运⾏更稳定
12. 整体式机架设计,⼯作台⽴板可拆卸,既保证了强度,又⽅便运输
13. 可选配各种辅助机构,使加⼯更为便利,⼯效更⾼


大型数控折弯机产品详细信息:

1、机架部份:
1.1机架由左、右侧板(侧柱)、⼯作台立板、油箱、连接梁等组成。
1.2主机架设计通过有限元软件分析模块计算机架强度和结构合理性,确保设备安全。

1.3机架采⽤全钢分体拼装结构,侧墙板、⼯作台立板及滑板四⼤件均采⽤Q235材料。
1.4⼤件在拼焊时,均采⽤“X”双边坡⼝,采⽤埋弧焊⾃动拼焊,在焊接时,采⽤两⾯翻⾝(烤烧饼式)焊接,来减⼩焊接变形。焊缝⽆咬边、⽓孔、裂纹等焊接缺陷,外表⾯焊缝进⾏打磨修整,⽆⻜溅物,光亮⽆凸凹,钢板或覆盖件的接缝整齐、平直⽆明显的缝隙。拼焊后,采⽤焊接探伤检测⼯艺和时效处理。
1.5在机架的喉⼝部位,采⽤了双⾯喉⼝加强板来确保喉部位的刚度。
1.6机械楔块式挠度补偿⼯作台于2009年4⽉获得国家实⽤新型专利证书(专利号:ZL 2008 2 0050288.3)。

重型机后挡料:X轴为后挡料控制轴,后挡料装置采⽤⽇本松下伺服电机驱动HIWIH滚珠配合直线轨,从⽽X轴传动定位精度 ≤±0.1mm。使两挡料爪在运动中始终保持同步,保证了制件的精度。

机械补偿装置:在折弯板料时,上滑板不可避免地会产⽣挠曲变形,从⽽使⼯件的折弯⾓度呈两端⼩、中间⼤的状态。本机床配备补偿锲铁,并通过CNC数控系统控制,使下⼯作台产⽣预凸补偿上滑板的挠曲变形化控制在允差范围内,保证⾼质量折弯精度。


⼤型数控折弯机产品配置

油缸SH-ACL
油缸密封件欧美进口
主电机意大利菲仕
数控系统SH-ACL AE1000T
液压阀组Rexroth
光栅尺意大利 GIVI
油管接头德国EMB
 
机床型号折弯力(kN)可拆板宽(mm)侧板间距(mm)滑块行程(mm)开启高度(mm)喉口深度(mm)工作台宽度(mm)驱进速度(mm/s)工进速度(mm/s)返程速度(mm/s)主电机功率(kw)机床总重量(kg)主机外形尺寸 长╳宽╳高(mm)
W67K-400/3200400032002600250500400320259003480×2220×4340
W67K-400/4000400040003200250500400320290004280×2220×4440
W67K-400/5000400050004000250500400320331005280×2220×4740
W67K-400/60004000600050002505004003201401-101102*15381006280×2220×5050
W67K-400/7000400070006000250500400320434007280×2220×5370
W67K-400/4000400080007000250500400320497008280×2220×5710
备注:以上机器为整体机架
W67K-400/3200400032002600300600450320278003550×2320×4460
W67K-400/4000400040003200300600450320309004350×2320×4560
W67K-400/5000400050004000300600450320353005350×2320×4810
W67K-400/60004000600050003006004503201401-101102*15400006350×2320×5160
W67K-400/7000400070006000300600450320455007350×2320×5450
W67K-400/8000400080007000300600450320518008350×2320×5900
W67K-500/3200500032002600300600500320322003550×2495×4590
W67K-500/4000500040003200300600500320353004350×2495×4690
W67K-500/5000500050004000300600500320396005350×2495×4850
W67K-500/60005000600050003006005003201501-101202*22448006350×2495×5150
W67K-500/7000500070006000300600500320504007350×2495×5440
W67K-500/8000500080007000300600500320558008350×2495×5840
W67K-600/3200600032002600330700600400410003550×2810×4920
W67K-600/4000600040003200330700600400444004350×2810×5020
W67K-600/5000600050004000330700600400499005350×2810×5130
W67K-600/60006000600050003307006004001301-81102*22559006350×2810×5330
W67K-600/7000600070006000330700600400625007350×2810×5570
W67K-600/8000600080007000330700600400706008350×2810×5945
W67K-700/4000700040003200330700650400498004350×3000×5270
W67K-700/5000700050004000330700650400552005350×3000×5420
W67K-700/60007000600050003307006504001201-111202*37617006350×3000×5620
W67K-700/7000700070006000330700650400691007350×3000×5820
W67K-700/8000700080007000330700650400772008350×3000×6120
W67K-800/4000800040003200400800700400614004350×3310×5700
W67K-800/5000800050004000400800700400678005350×3310×5850
W67K-800/60008000600050004008007004001001-91002*37750006350×3310×6000
W67K-800/7000800070006000400800700400831007350×3310×6150
W67K-800/8000800080007000400800700400927008350×3310×6520
W67K-1000/40001000040003000400950800500833004280×3820×6250
W67K-1000/50001000050004000400950800500893005280×3820×6400
W67K-1000/60001000060005000400950800500979006280×3820×6550
W67K-1000/70001000070006000400950800500801-8802*371076007280×3820×6700
W67K-1000/800010000800070004009508005001177008280×3820×6900
W67K-1000/100001000010000900040095080050014210010280×3820×7510
W67K-1000/1200010000120001000040095080050016710012280×3820×8410
W67K-1200/4000120004000300040010001000500946004280×4050×6480
W67K-1200/50001200050004000400100010005001028005280×4050×6630
W67K-1200/60001200060005000400100010005001123006280×4050×6830
W67K-1200/7000120007000600040010001000500601-6602*371227007280×4050×7030
W67K-1200/80001200080007000400100010005001344008280×4050×7230
W67K-1200/10000120001000090004001000100050016190010280×4050×7830
W67K-1200/120001200012000100004001000100050019000012280×4050×8730
W67K-1400/50001400050004000500125011006001275005280×4220×7230
W67K-1400/600014000600050005001250 11006001374006280×4220×7330
W67K-1400/700014000700060005001250 11006001492007280×4220×7530
W67K-1400/800014000800070005001250 1100600555.5552*371618008280×4220×7880
W67K-1400/10000140001000090005001250 110060019220010280×4220×8230
W67K-1400/120001400012000100005001250 110060022230012280×4220×8930
W67K-1400/140001400014000110005001250 110060025540014280×4220×9830
W67K-1600/50001600050003800500140012006501567005280×4960×7860
W67K-1600/60001600060004800500140012006501677006280×4960×7960
W67K-1600/7000160007000580050014001200650651-6652*451809007280×4960×8060
W67K-1600/80001600080006800500140012006501941008280×4960×8160
W67K-1600/10000160001000088005001400120065022530010280×4960×8560
W67K-1600/1200016000120001000050014001200650651-6552*4525790012280×4960×9100
W67K-1600/140001600014000110005001400120065029280014280×4960×9900
W67K-1800/60001800060004800600180014007002156006300×5490×9300
W67K-1800/70001800070005800600180014007002038007300×5490×9500
W67K-1800/80001800080006800600180014007002451008300×5490×9700
W67K-1800/100001800010000880060018001400700701-6702*5528150010300×5490×10100
W67K-1800/120001800012000100006001800140070031540012300×5490×10400
W67K-1800/140001800014000118006001800140070035710014300×5490×11160
W67K-2000/60002000060004600600180015007002330006300×5520×9100
W67K-2000/70002000070005600600180015007002493007300×5520×9300
W67K-2000/80002000080006600600180015007002664008300×5520×9500
W67K-2000/100002000010000860060018001500700551-6552*5530410010300×5520×9900
W67K-2000/120002000012000100006001800150070034170012300×5520×10300
W67K-2000/140002000014000116006001800150070038350014300×5520×11370
W67K-2400/60002400060004600600180016008002770006300×5780×9750
W67K-2400/70002400070005600600180016008002947007300×5780×9950
W67K-2400/80002400080006600600180016008003136008300×5780×10150
W67K-2400/100002400010000860060018001600800551-6552*5535760010300×5780×10550
W67K-2400/120002400012000100006001800160080040170012300×5780×10950
W67K-2400/140002400014000116006001800160080045140014300×5780×11530
备注:以上机器为分体结构

1. 拼装式床身设计,整机采用大型数控机床加工,加工精度高,且便于安装运输;
2. 采用双导向结构,机床运行更稳定;
3. 标配安全爬梯和安全护栏,检修更方便安全;
4. 模具连接固定采用压刀板形式,连接稳固可靠;
5. 模具设计可采用模头模柄形式,最大程度方便换模工作以及节省模具成本;
6. 标配重型落地式后挡料机构,保证大型工件的挡料定位精度;
7. 选配多轴数控前后推料装置实现自动化折弯,降低工人劳动强度,提高工作效率;
8. 标配CNC数控机械挠度补偿装置,折弯精度高;
9. 标准配SHACL AE1000P折弯机专用数控系统,标配3+1轴,可扩展至8+1轴;
10. 标配18.5寸多点电容触摸工业电脑,内置说明书、示教及自诊断方法视频;
11. 数控系统标配网络接口,可以扩展连接MES系统;
12. 标配远程诊断功能,方便协助用户快速处理问题
13. 标配SH-ACL高性能双伺服泵控系统,按需供油方式,无节流、溢流,节能60%以上,用油
量减少60%;
14. 可以选择高速型液压系统,工作效率提高1.5倍以上;
15. 系统温升非常低,延长液压器件使用寿命,故障率低。 

W67K-SM III重型双伺服泵控同步数控折弯机产品主要特点

1. 标准配SHACL AE1000T⼤型数控折弯机专⽤数控系统;
2. 双伺服泵控系统按需供油⽅式,减少溢流,节能约60%;
3. 热平衡温度低,降低油箱容量,延长液压系统以及部件使⽤寿命;
4. 换油间隔时间延长,减少能源浪费,降低⽤户使⽤成本;
5. 实现⾼精度、节能、环保⾼效;
6. SH-ACL⾼性能双伺服泵控系统;
7. 主电机采⽤意⼤利菲仕⾼性能伺服电机
8. 两侧配光学尺检测同步位置反馈
9. 采⽤CNC系统控制的机械师波浪条挠度补偿
10. 配置安全爬梯和安全护栏,检修更⽅便安全
11. 采⽤双导向结构,机床运⾏更稳定
12. 整体式机架设计,⼯作台⽴板可拆卸,既保证了强度,又⽅便运输
13. 可选配各种辅助机构,使加⼯更为便利,⼯效更⾼


⼤型数控折弯机产品详细信息:

1、机架部份:
1.1机架由左、右侧板(侧柱)、⼯作台立板、油箱、连接梁等组成。
1.2主机架设计通过有限元软件分析模块计算机架强度和结构合理性,确保设备安全。

1.3机架采⽤全钢分体拼装结构,侧墙板、⼯作台立板及滑板四⼤件均采⽤Q235材料。
1.4⼤件在拼焊时,均采⽤“X”双边坡⼝,采⽤埋弧焊⾃动拼焊,在焊接时,采⽤两⾯翻⾝(烤烧饼式)焊接,来减⼩焊接变形。焊缝⽆咬边、⽓孔、裂纹等焊接缺陷,外表⾯焊缝进⾏打磨修整,⽆⻜溅物,光亮⽆凸凹,钢板或覆盖件的接缝整齐、平直⽆明显的缝隙。拼焊后,采⽤焊接探伤检测⼯艺和时效处理。
1.5在机架的喉⼝部位,采⽤了双⾯喉⼝加强板来确保喉部位的刚度。
1.6机械楔块式挠度补偿⼯作台于2009年4⽉获得国家实⽤新型专利证书(专利号:ZL 2008 2 0050288.3)。

重型机后挡料:X轴为后挡料控制轴,后挡料装置采⽤⽇本松下伺服电机驱动HIWIH滚珠配合直线轨,从⽽X轴传动定位精度 ≤±0.1mm。使两挡料爪在运动中始终保持同步,保证了制件的精度。

机械补偿装置:在折弯板料时,上滑板不可避免地会产⽣挠曲变形,从⽽使⼯件的折弯⾓度呈两端⼩、中间⼤的状态。本机床配备补偿锲铁,并通过CNC数控系统控制,使下⼯作台产⽣预凸补偿上滑板的挠曲变形化控制在允差范围内,保证⾼质量折弯精度。


⼤型数控折弯机产品配置

油缸SH-ACL
油缸密封件欧美进口
主电机意大利菲仕
数控系统SH-ACL AE1000T
液压阀组Rexroth
光栅尺意大利 GIVI
油管接头德国EMB
 
机床型号折弯力(kN)可拆板宽(mm)侧板间距(mm)滑块行程(mm)开启高度(mm)喉口深度(mm)工作台宽度(mm)驱进速度(mm/s)工进速度(mm/s)返程速度(mm/s)主电机功率(kw)机床总重量(kg)主机外形尺寸 长╳宽╳高(mm)
W67K-400/3200400032002600250500400320259003480×2220×4340
W67K-400/4000400040003200250500400320290004280×2220×4440
W67K-400/5000400050004000250500400320331005280×2220×4740
W67K-400/60004000600050002505004003201401-101102*15381006280×2220×5050
W67K-400/7000400070006000250500400320434007280×2220×5370
W67K-400/4000400080007000250500400320497008280×2220×5710
备注:以上机器为整体机架
W67K-400/3200400032002600300600450320278003550×2320×4460
W67K-400/4000400040003200300600450320309004350×2320×4560
W67K-400/5000400050004000300600450320353005350×2320×4810
W67K-400/60004000600050003006004503201401-101102*15400006350×2320×5160
W67K-400/7000400070006000300600450320455007350×2320×5450
W67K-400/8000400080007000300600450320518008350×2320×5900
W67K-500/3200500032002600300600500320322003550×2495×4590
W67K-500/4000500040003200300600500320353004350×2495×4690
W67K-500/5000500050004000300600500320396005350×2495×4850
W67K-500/60005000600050003006005003201501-101202*22448006350×2495×5150
W67K-500/7000500070006000300600500320504007350×2495×5440
W67K-500/8000500080007000300600500320558008350×2495×5840
W67K-600/3200600032002600330700600400410003550×2810×4920
W67K-600/4000600040003200330700600400444004350×2810×5020
W67K-600/5000600050004000330700600400499005350×2810×5130
W67K-600/60006000600050003307006004001301-81102*22559006350×2810×5330
W67K-600/7000600070006000330700600400625007350×2810×5570
W67K-600/8000600080007000330700600400706008350×2810×5945
W67K-700/4000700040003200330700650400498004350×3000×5270
W67K-700/5000700050004000330700650400552005350×3000×5420
W67K-700/60007000600050003307006504001201-111202*37617006350×3000×5620
W67K-700/7000700070006000330700650400691007350×3000×5820
W67K-700/8000700080007000330700650400772008350×3000×6120
W67K-800/4000800040003200400800700400614004350×3310×5700
W67K-800/5000800050004000400800700400678005350×3310×5850
W67K-800/60008000600050004008007004001001-91002*37750006350×3310×6000
W67K-800/7000800070006000400800700400831007350×3310×6150
W67K-800/8000800080007000400800700400927008350×3310×6520
W67K-1000/40001000040003000400950800500833004280×3820×6250
W67K-1000/50001000050004000400950800500893005280×3820×6400
W67K-1000/60001000060005000400950800500979006280×3820×6550
W67K-1000/70001000070006000400950800500801-8802*371076007280×3820×6700
W67K-1000/800010000800070004009508005001177008280×3820×6900
W67K-1000/100001000010000900040095080050014210010280×3820×7510
W67K-1000/1200010000120001000040095080050016710012280×3820×8410
W67K-1200/4000120004000300040010001000500946004280×4050×6480
W67K-1200/50001200050004000400100010005001028005280×4050×6630
W67K-1200/60001200060005000400100010005001123006280×4050×6830
W67K-1200/7000120007000600040010001000500601-6602*371227007280×4050×7030
W67K-1200/80001200080007000400100010005001344008280×4050×7230
W67K-1200/10000120001000090004001000100050016190010280×4050×7830
W67K-1200/120001200012000100004001000100050019000012280×4050×8730
W67K-1400/50001400050004000500125011006001275005280×4220×7230
W67K-1400/600014000600050005001250 11006001374006280×4220×7330
W67K-1400/700014000700060005001250 11006001492007280×4220×7530
W67K-1400/800014000800070005001250 1100600555.5552*371618008280×4220×7880
W67K-1400/10000140001000090005001250 110060019220010280×4220×8230
W67K-1400/120001400012000100005001250 110060022230012280×4220×8930
W67K-1400/140001400014000110005001250 110060025540014280×4220×9830
W67K-1600/50001600050003800500140012006501567005280×4960×7860
W67K-1600/60001600060004800500140012006501677006280×4960×7960
W67K-1600/7000160007000580050014001200650651-6652*451809007280×4960×8060
W67K-1600/80001600080006800500140012006501941008280×4960×8160
W67K-1600/10000160001000088005001400120065022530010280×4960×8560
W67K-1600/1200016000120001000050014001200650651-6552*4525790012280×4960×9100
W67K-1600/140001600014000110005001400120065029280014280×4960×9900
W67K-1800/60001800060004800600180014007002156006300×5490×9300
W67K-1800/70001800070005800600180014007002038007300×5490×9500
W67K-1800/80001800080006800600180014007002451008300×5490×9700
W67K-1800/100001800010000880060018001400700701-6702*5528150010300×5490×10100
W67K-1800/120001800012000100006001800140070031540012300×5490×10400
W67K-1800/140001800014000118006001800140070035710014300×5490×11160
W67K-2000/60002000060004600600180015007002330006300×5520×9100
W67K-2000/70002000070005600600180015007002493007300×5520×9300
W67K-2000/80002000080006600600180015007002664008300×5520×9500
W67K-2000/100002000010000860060018001500700551-6552*5530410010300×5520×9900
W67K-2000/120002000012000100006001800150070034170012300×5520×10300
W67K-2000/140002000014000116006001800150070038350014300×5520×11370
W67K-2400/60002400060004600600180016008002770006300×5780×9750
W67K-2400/70002400070005600600180016008002947007300×5780×9950
W67K-2400/80002400080006600600180016008003136008300×5780×10150
W67K-2400/100002400010000860060018001600800551-6552*5535760010300×5780×10550
W67K-2400/120002400012000100006001800160080040170012300×5780×10950
W67K-2400/140002400014000116006001800160080045140014300×5780×11530
备注:以上机器为分体结构